碳氫清洗機是一種以碳氫溶劑或改性醇溶劑為清洗介質(zhì)，在全真空環(huán)境下運行的工業(yè)清洗設(shè)備。該設(shè)備利用超聲波的空化效應(yīng)增強清洗效果，通過真空狀態(tài)降低溶劑沸點，實現(xiàn)出色滲透和污垢剝離。碳氫清洗技術(shù)是近年來在環(huán)保要求日益嚴(yán)格的背景下快速發(fā)展起來的清洗技術(shù)，具有經(jīng)濟成本、出色快速、節(jié)能環(huán)保和近乎零排放的特點，正逐步替代ODS及有害清洗溶劑。

A hydrocarbon cleaning machine is an industrial cleaning equipment that operates in a fully vacuum environment using hydrocarbon solvents or modified alcohol solvents as cleaning media. This device utilizes the cavitation effect of ultrasound to enhance the cleaning effect, reduces the boiling point of solvents through vacuum state, and achieves efficient penetration and dirt removal. Carbon hydrogen cleaning technology is a rapidly developing cleaning technology in recent years under the increasingly strict environmental requirements. It has the characteristics of economic cost, high efficiency and speed, energy conservation and environmental protection, and almost zero emissions. It is gradually replacing ODS and harmful cleaning solvents.

碳氫清洗機的工作原理建立在“相似相溶”的化學(xué)原則之上。碳氫清洗劑與大多數(shù)的潤滑油、防銹油、機加工油同為非出色性的石油餾分，根據(jù)相似相溶原理，碳氫清洗劑清洗礦物油的效果優(yōu)于鹵代烴和水基清洗劑。在全自動真空碳氫清洗機中，設(shè)備生產(chǎn)主線通常由2個真空脫氣超聲波清洗槽、1個強力真空超聲波清洗槽、2個蒸汽洗加真空干燥段組成。其工作原理是利用超聲波滲透力強的機械震動力沖擊工件表面，并結(jié)合碳氫清洗劑的化學(xué)去污作用，在真空狀態(tài)下進行多維度清洗，使工件表面和盲孔、狹縫達到潔凈標(biāo)準(zhǔn)。清洗和干燥通常在一個腔體內(nèi)真空條件下完成。在真空條件下加熱溶劑溫度能提高溶劑的去污效果；在真空條件下干燥能降低溶劑的沸點，實現(xiàn)快速干燥。

The working principle of the hydrocarbon cleaning machine is based on the chemical principle of "similar solubility". Carbon hydrogen cleaning agents, along with most lubricating oils, rust proof oils, and machining oils, are non-polar petroleum fractions. According to the principle of similar solubility, carbon hydrogen cleaning agents are more effective in cleaning mineral oils than halogenated hydrocarbons and water-based cleaning agents. In a fully automatic vacuum hydrocarbon cleaning machine, the main production line usually consists of 2 vacuum degassing ultrasonic cleaning tanks, 1 strong vacuum ultrasonic cleaning tank, and 2 steam washing and vacuum drying sections. Its working principle is to use the strong mechanical vibration force of ultrasonic penetration to impact the surface of the workpiece, and combine it with the chemical cleaning effect of hydrocarbon cleaning agents to perform comprehensive cleaning under vacuum, so that the surface of the workpiece and blind holes and narrow slits meet the cleanliness standard. Cleaning and drying are usually carried out under vacuum conditions within a chamber. Heating the solvent temperature under vacuum conditions can improve the cleaning effect of the solvent; Drying under vacuum conditions can lower the boiling point of the solvent and achieve rapid drying.

碳氫清洗機的核心構(gòu)成包括超聲波系統(tǒng)、真空脫氣系統(tǒng)、循環(huán)過濾系統(tǒng)、機械臂系統(tǒng)、真空干燥系統(tǒng)、真空蒸餾回收系統(tǒng)、碳氫濃度監(jiān)測系統(tǒng)、自動滅火系統(tǒng)及電氣控制系統(tǒng)等。清洗劑中殘存的氣體較多，含氣量是水的8-10倍，超聲波振動子發(fā)出的高周波遇到氣體就會衰減，影響超聲波的精密清洗效果，因此需要真空脫氣系統(tǒng)先將槽內(nèi)空氣抽盡。設(shè)備采用PLC自動控制，清洗工藝通常包括真空噴淋清洗、真空超聲波清洗、蒸汽清洗和真空干燥等多道工序。設(shè)備還配備蒸餾回收系統(tǒng)，實現(xiàn)碳氫清洗液的循環(huán)利用。

The core components of a hydrocarbon cleaning machine include an ultrasonic system, a vacuum degassing system, a circulating filtration system, a robotic arm system, a vacuum drying system, a vacuum distillation recovery system, a hydrocarbon concentration monitoring system, an automatic fire extinguishing system, and an electrical control system. There is a lot of residual gas in the cleaning agent, with a gas content 8-10 times that of water. The high-frequency waves emitted by the ultrasonic oscillator will attenuate when encountering gas, affecting the precision cleaning effect of the ultrasonic waves. Therefore, a vacuum degassing system is needed to first exhaust the air in the tank. The equipment adopts PLC automatic control, and the cleaning process usually includes multiple processes such as vacuum spray cleaning, vacuum ultrasonic cleaning, steam cleaning, and vacuum drying. The equipment is also equipped with a distillation recovery system to achieve the recycling of hydrocarbon cleaning solution.

在安全設(shè)計方面，由于碳氫清洗劑具有易燃特性，閃點在50℃-75℃之間，碳氫清洗機配備了防爆電器和自動滅火裝置等安全設(shè)計。設(shè)備具有清洗效果好（與CFC-113相當(dāng)或更好）、與所有清洗物材質(zhì)有很好的相容性、性能穩(wěn)定無殘留物、不破壞臭氧層、低毒、全球溫室效應(yīng)低等一系列優(yōu)良特性。

In terms of safety design, due to the flammable nature of hydrocarbon cleaning agents with flash points between 50 ℃ and 75 ℃, the hydrocarbon cleaning machine is equipped with explosion-proof electrical appliances and automatic fire extinguishing devices for safety design. The equipment has a series of excellent characteristics such as good cleaning effect (equivalent or better than CFCs 13), good compatibility with all cleaning materials, stable performance without residue, no damage to the ozone layer, low toxicity, and low global greenhouse effect.

碳氫清洗機主要應(yīng)用于精密零件、電子元件、機械組件等工業(yè)零件的清洗。其核心應(yīng)用場景包括汽車零部件、手機零部件、貴金屬配飾、半導(dǎo)體及精密五金等領(lǐng)域的油脂、切削液等污染物清洗。非常適用于金屬件脫脂、盲孔及狹縫清潔等要求較高的清洗任務(wù)。設(shè)備可提供單工位、多工位機型以滿足不同生產(chǎn)規(guī)模的清洗需求。隨著環(huán)保法規(guī)的日益嚴(yán)格和碳氫清洗技術(shù)的不斷成熟，碳氫清洗機在熱處理生產(chǎn)線、精密加工等領(lǐng)域得到了成功運用。

Carbon hydrogen cleaning machines are mainly used for cleaning industrial parts such as precision parts, electronic components, and mechanical components. Its core application scenarios include cleaning of pollutants such as grease and cutting fluids in the fields of automotive parts, mobile phone parts, precious metal accessories, semiconductors, and precision hardware. Specially suitable for cleaning tasks with high requirements such as degreasing of metal parts, cleaning of blind holes and narrow slits. The equipment can provide single station and multi station models to meet the cleaning needs of different production scales. With the increasingly strict environmental regulations and the continuous maturity of hydrocarbon cleaning technology, hydrocarbon cleaning machines have been successfully applied in fields such as heat treatment production lines and precision machining.

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