工業(yè)零配件清洗

　　Industrial spare parts cleaning

　　在工業(yè)配件制作及加工過程中，工件表面常常會附有油漬、鐵屑、拋光臘等污物，如果不有效清潔會使加工件的不良率增加從而影響交付，給企業(yè)帶來巨大的損失。

　　In the production and processing of industrial accessories, the surface of the workpiece often contains oil stains, iron filings, polishing wax and other dirt. If not thoroughly cleaned, it will increase the defect rate of the processed parts and affect delivery, causing huge losses to the enterprise.

　　傳統(tǒng)的人工刷洗去污方法，清潔度低，且耗時耗力。蒸汽清洗工藝和高壓水射流清洗所需的設(shè)備程序復雜，成本高，且在進行精細度和清潔度要求較高的清洗環(huán)節(jié)時，依舊無法滿足需求。

　　The traditional manual scrubbing and cleaning method has low cleanliness and is time-consuming and labor-intensive. The equipment programs required for steam cleaning process and high-pressure water jet cleaning are complex and costly, and they still cannot meet the requirements for high precision and cleanliness in the cleaning process.

　　相比其他清洗方式，超聲波清洗機顯示出了巨大的優(yōu)越性。尤其在規(guī)?；⒆詣踊纳a(chǎn)車間企業(yè)中，已逐漸用超聲波清洗機取代了傳統(tǒng)浸洗、刷洗、壓力沖洗、振動清洗和蒸氣清洗等工藝方法。

　　Compared to other cleaning methods, ultrasonic cleaning machines have shown great superiority. Especially in large-scale and automated production workshop enterprises, ultrasonic cleaning machines have gradually replaced traditional processes such as immersion washing, brushing, pressure washing, vibration cleaning, and steam cleaning.

　　超聲波清洗機工作原理

　　Working principle of ultrasonic cleaning machine

　　超聲波清洗是通過超聲波換能器轉(zhuǎn)換成高頻震蕩而傳播到清洗液中去的，超聲波在清洗液中疏密相間的向前輻射，使液體產(chǎn)生數(shù)以萬計的小氣泡。

　　Ultrasonic cleaning is achieved by converting high-frequency vibrations into ultrasonic transducers and propagating them into the cleaning solution. Ultrasonic waves radiate forward in a dense and sparse manner in the cleaning solution, causing the liquid to produce tens of thousands of small bubbles.

　　這些小氣泡在超聲波縱向傳播形成的負壓區(qū)形成、生長，而在正壓區(qū)迅速閉合，這種現(xiàn)象稱為“空化效應”，氣泡在閉合時可產(chǎn)生1000個大氣壓的瞬間高壓，就像一連串的小“爆炸”不斷地沖擊工件表面，使工件表面及縫隙中的污垢迅速剝落，從而達到清洗工件的目的。

　　These small bubbles form and grow in the negative pressure zone formed by the longitudinal propagation of ultrasonic waves, and quickly close in the positive pressure zone. This phenomenon is called the "cavitation effect". When the bubbles close, they can generate an instantaneous high pressure of 1000 atmospheres, like a series of small "explosions" constantly impacting the surface of the workpiece, causing the dirt on the surface and gaps of the workpiece to quickly peel off, thus achieving the purpose of cleaning the workpiece.

　　超聲波清洗機為什么廣受歡迎？

　　Why are ultrasonic cleaning machines so popular?

　　超聲波清洗機的出色率和高清潔度，得益于其聲波在介質(zhì)中傳播時產(chǎn)生的穿透性和空化沖擊波。所以它很容易將帶有復雜外形、內(nèi)腔的零部件清洗干凈，對一般的除油、防銹、磷化等工藝過程，在超聲波作用下只需幾分鐘即可完成，其速度比傳統(tǒng)方法可提高幾倍到幾十倍。以下就超聲波清洗機廣受歡迎的原因進行具體分析：

　　The high efficiency and high cleanliness of ultrasonic cleaning machines are attributed to the penetrability and cavitation shock waves generated by the propagation of sound waves in the medium. So it is easy to clean components with complex shapes and cavities, and for general processes such as oil removal, rust prevention, phosphating, etc., it can be completed in just a few minutes under the action of ultrasound. Its speed can be several times to tens of times faster than traditional methods. The following is a specific analysis of the reasons why ultrasonic cleaning machines are widely popular:

　　01

　　01

　　清洗效果更好

　　Better cleaning effect

　　工業(yè)清洗時，復雜的工件形狀，比如：盲孔、細縫、深孔等，利用手洗、蒸汽清洗、高壓水射流等清洗方式都不能完全有效地清洗干凈工件，但是使用超聲波清洗機，則能夠?qū)⑦@些傳統(tǒng)工藝清洗不到的地方，輕而易舉地清潔干凈，所以現(xiàn)在幾乎所有的工業(yè)清洗都是優(yōu)先考慮超聲波清洗工藝，因為它的適用范圍更廣，清潔更有效。

　　During industrial cleaning, complex workpiece shapes such as blind holes, fine seams, deep holes, etc. cannot be completely effectively cleaned by hand washing, steam cleaning, high-pressure water jet and other cleaning methods. However, using ultrasonic cleaning machines can easily clean these areas that traditional processes cannot reach. Therefore, almost all industrial cleaning now prioritizes ultrasonic cleaning technology because it has a wider range of applications and more thorough cleaning.

　　02

　　02

　　清洗效率更高

　　Higher cleaning efficiency

　　傳統(tǒng)的手工清潔效率低，人力成本高，在沖洗產(chǎn)品時需要高度集中精力，耗費體力。而且由于人的不確定性，也不能保證工件的清洗質(zhì)量。而企業(yè)在使用超聲波清洗機時，只需要將工件直接放入調(diào)劑好清洗劑的超聲波清洗槽內(nèi)，設(shè)定額定溫度和清洗時間，超聲波清洗作業(yè)可直接啟動，在清洗過程中，不需要人員介入。不僅大大縮短清洗時長，清洗效果也得到顯著提高。

　　Traditional manual cleaning has low efficiency, high labor costs, and requires high concentration and physical exertion when washing products. Moreover, due to human uncertainty, the cleaning quality of the workpiece cannot be guaranteed. When enterprises use ultrasonic cleaning machines, they only need to directly place the workpiece into the ultrasonic cleaning tank with pre mixed cleaning agents, set the rated temperature and cleaning time, and the ultrasonic cleaning operation can be directly started without personnel intervention during the cleaning process. Not only does it greatly shorten the cleaning time, but the cleaning effect is also significantly improved.

　　03

　　03

　　健康與安全

　　Health and Safety

　　超聲波清洗機是一種物理清洗方式，安全可靠，不會產(chǎn)生電磁波及輻射，對人體沒有傷害。此外，無需人體直接觸摸清潔劑，對人身健康也有保障。

　　Ultrasonic cleaning machine is a physical cleaning method that is safe and reliable, does not produce electromagnetic waves or radiation, and does not harm the human body. In addition, there is no need for the human body to directly touch the cleaning agent, which also ensures personal health.

　　04

　　04

　　降低企業(yè)成本

　　Reduce enterprise costs

　　超聲波清洗工藝可以實現(xiàn)全自動標準化清洗，僅需1人學習簡單的系統(tǒng)操作，就可以產(chǎn)生1人抵10人甚至是更多人的效果，在清洗過程中，也能夠減少工件表面損傷。所以這也就是為什么現(xiàn)在非常多的企業(yè)選擇使用超聲波清洗的原因之一。

　　The ultrasonic cleaning process can achieve fully automated standardized cleaning. With only one person learning simple system operations, it can produce the effect of one person for 10 or even more people. During the cleaning process, it can also reduce surface damage to the workpiece. So this is one of the reasons why many companies now choose to use ultrasonic cleaning.

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